How Much Does a Wire Chopper Actually Cost?

Price is important. It is one of the many details we want to know when researching a potential purchase.

When it comes to wire chopping equipment, pricing for a complete system is on a sliding scale. There are many factors that influence price. Things like: what materials you will process, how you plan to process them, your throughput needs, necessary additional components, your available floor space, yield requirements, purity, and much more all effect cost.

For instance, if you are dealing with a lot of ferrous contaminants in your materials, that could necessitate additional shredders and magnets for your system. If you are primarily handling something higher grade like #1 or #2 insulated copper wire, you may need less machinery to get the end-product you are looking for.

That is why knowing those answers and having a clear understanding of the different variables and your different options can be more important considerations than price alone. And often that can take speaking with a professional in non-ferrous recycling to figure out. The system that is right for you is going to be as unique as your wants and needs.

In our decades in business, we have answered the wire chopper price question endless times. Our aim is education and transparency, cost included. With our industry knowledge and experience as our compass, we will do our best to show you practical price ranges we think match what you will likely pay for a new wire chopping system.

Please note that all prices are only to be taken as an estimated range based on our market knowledge and expertise. Each recycling system has many configurations, features, options, and other variables that all influence the ultimate price. You may find varying prices across the internet, especially with Chinese manufacturers or used machinery, but we feel these numbers reflect a realistic gauge on what to expect when purchasing new cable recycling systems in the US or Europe.

Time to dig in.

How much does a wire chopper cost?

Based on what we are seeing in the recycling industry in 2024, most wire choppers cost between $70,000 to $1,000,000, on average. These are brand new, turn-key processing lines that include design, installation, training, and ongoing support for your operation.

Now, that is quite a spread.

While that estimate encompasses almost any application and specification, to drill down further, the bulk of those wire chopping systems really fall in between the $120,000 to $500,000 range.

There are a lot of factors that dictate total cost and as input materials and overall needs get more complex, prices increase. These cable recycling systems can get very large, very intricate, and very niche, which explains the higher-end of that scale.

The two largest factors that will affect your wire chopper price are the recovery rate on your infeed material and your throughput needs. Low-yield and difficult to liberate non-ferrous increases the amount of machinery required to get a good, final fraction. High throughput needs determine the size of each machine needed at every stage in your wire chopping system.

We can get you a more specific price estimate on what would be best for your application and situation through our Request a Quote form below.

Basic turn-key systems

Based on the level of system you buy, you can see different equipment come standard with each configuration.

While this is not an all-encompassing list, generally, you will see that most wire choppers come with one or multiple of the following:

• Granulator
• Air conveyor or belt conveyor
• Ferrous magnet separator
• Cyclone separator
• Air separation table
• Dust collector
• Control cabinet

More advanced systems can come standard with even more equipment like pre-shredders, cross-belt magnets, silo or dosing hoppers, turbo mills, zig-zag separators, and more.

Also commonly included in your wire chopping line are the design, installation, training, and ongoing support for your operation.

To know exactly what components and services you will receive with your wire chopper, make sure to clarify with your prospective recycling equipment manufacturer.

Again, we see most wire choppers go for around $120,000 to $500,000 in 2024.

For throughputs ranging from 400 to 1,000 lbs/hr, expect to see prices around the $70,000 to $110,000 range. And for throughputs ranging from 1,000 to 2,000 lbs/hr, expect to see prices around the $120,000 to $300,000 range. Also, for throughputs ranging from 2,000 to 4,000 lbs/hr, expect to see prices around the $310,000 to $800,000 range.

Systems can reach well over the $1,000,000 mark if needs are elaborate. This can include things like larger pre-shredders, multiple conveyors, multiple magnets, additional mills or granulators, advanced turbo mills, various air tables, custom electrical programming, and more. The nuance of each individual operation is very real as well as the equipment to match it.

Prices for additional machinery

While some recyclers choose to go with standard configurations, others choose to customize and modify their non-ferrous recycling lines, either with single or multiple pieces of equipment. That can take the form of upgrading their front end from a single-shaft shredder to a dual-shaft, opting for a vertical mill instead of a pre-shredder, adding in a circular screener to their operation, or any number of combinations.

Many of those choices are made considering future growth, volume increases, and thus potentially higher profits in the long run. It can be better to have a wire chopper that you can grow into over time than one with an already-met limit that may necessitate upgrades sooner rather than later.

For almost all of these additional—or upgraded—machines, price is determined by their size and features. The bigger the size and/or the more features each piece of equipment has, the higher the price.

This would include equipment like:

• Pre-shredder
• Zig-zag separator
• Turbo-mill
• Delamination mill
• Vertical mill
• Screener
• Optical sorter
• Sensor sorter

We are always available and accessible to provide you with education, assistance, and an exact quote on your wire chopping equipment. Just click the button below, fill out the form, and we will be in touch shortly!